My week according to the needs of social development. Take me weeks to build "resource-saving and environment-friendly" society, the coal industry is facing historic challenges and opportunities, undergoing crucial changes. The realization of IT and mechatronics technology as the core of integrated automation; clean production and clean coal technology-based clean technology; to large enterprise groups and characterized by intensive diversification, that is efficient, safe, clean, structural optimization, has become the direction of the new era of China's coal industry development. Hydraulic support is high-pressure liquid powered, if supported by a ten hydraulic components (cylinders, valves) in combination with a number of components made of metal roof of the coal face and control equipment. High strength, moving fast, good supporting performance, safety and reliability features. According to Sony learned to hydraulic tools, supporting the coal mine is always an important issue troubled coal yield efficient and safe production. Thus, the birth and development of hydraulic support for the main equipment is mechanized coal mining history of the development of the production of a major revolution, not only to improve working and safety conditions for all. Also improve the efficiency of coal production and quickly laid the foundation for the coal production outlook completely changed. A hydraulic support the development of domestic and international comparison 1.1 Overview of the development of hydraulic support abroad Since the 1980s, major mining countries in the world have been around less face lift capacity, reduce personnel and efficiency, reduce costs and to focus on the production and efforts to achieve mine. They actively develop and apply new technologies, is committed to developing high-performance, high reliability, a new generation of heavy-duty hydraulic support. The new hydraulic support generally have mini-motor or solenoid-driven electro-hydraulic control valve, equipped with a displacement sensor jack goes, Shearer equipped with infrared sensing devices, columns bore more than 400mm, cutting coal to reduce the time, generally use 0.8 ~ lm The cutting depth, but also with yield strength steel bracket 800 ~ 1000MPa, both high strength, hardness and toughness, but also has good cold welding performance. With the increasing length of the longwall face, to meet the needs of fast moving aircraft, widely used abroad, high pressure and large flow of emulsion pump, the rated pressure of 40 ~ 50MPa, the rated flow 400 ~ 500L/min, the work can be achieved surface into groups or rows of fast moving aircraft, reaching 6 ~ 8s / rack. 1.2 Development of domestic hydraulic support Hydraulic support our development process can be divided into four stages (1) the initial stage of learning China from the early 1970s to start development work hydraulic support, basic conditions are very poor, everything from scratch, the required sheet, pipe and hydraulic pipe glue and so need to be developed and tested. 1964 from the Taiyuan Branch and Zhengzhou Coal Mining Machinery Factory Design Type 70 self-shifting move bracket, from the beginning of the road made hydraulic support. In the majority of the hard work of scientists, has developed a windrow, festival style and shield bracket. Although stent performance and reliability are poor, but for the development of hydraulic laid the foundation for the future development of hydraulic supports accumulated experience. The late 1970s and early 1980s of three times on a large scale introduction of foreign support, especially in the third installment of the introduction of the more advanced Western countries was mechanized mining equipment total of 100 units, of which the main hydraulic support leg shield with two and four-poster Braced main parameters and performance stents have significantly improved than ever imported bracket. In 1984, Beijing mining, Shenyang, Zhengzhou Coal Mine Factory in Shenyang, China's first set Puhe caving hydraulic support industrial test, and then developed a variety of low, median and high caving support, success to gently inclined thick coal seams and steep inclined seam adopted for use in the face. Through digestion and absorption of foreign advanced technology, the researchers developed a variety of different uses hydraulic support, a representative of the stent has QY series and ZY series bracket, which QY31 and ZY35 stand in the larger context has been widely used. During this period developed stent ordinary lighter weight, such as the QY31 economic bracket weighs just 6T, stand working resistance also small, two column bracket generally 2000 ~ 3500kN, four-post rack is generally 3000 ~ 4600kN. Reliability stents are relatively poor, life test only 8000 times larger gap with foreign countries. In the control of the stent, the main operating valve to valve ZC chip-based, flow only 80L/min. Emulsion pump flow rate is generally 80 ~ 200L/min, stent slower moving frame, generally 20 ~ 30s / rack, column jack rubber seals are all short-lived. (3) improve and enhance the stage 2 hydraulic support the development of the domestic situation (1) the current level of stent design According to Sony hydraulic tools noted that China currently has a design capacity of the hydraulic support units there are four, namely Beijing exploitation, Beijing Coal Factory, Zhengzhou Coal Mining Machinery and Shenyang Institute. Beijing mining in recent years accounted for about 50% of the national volume of hydraulic support design tasks, a higher proportion of new aircraft type that accounts for some of the designs. Beijing is mining the technical focal point hydraulic support, standard hydraulic support, design specifications are from the Institute. Beijing exploitation of the stent design level represents the domestic hydraulic support design standards, has achieved a hydraulic support design 3D CAD design and develop a simulation of hydraulic support systems and stand with the international advanced level parameters to optimize the design of software systems. Although the design level of the hydraulic support and abroad have a certain gap, but the gap is narrowing. (2) the use of the material status of the hydraulic support (1) reliability, the reliability gap with foreign countries most of the gap between our current stent is relatively large. For example Shenhua imports stand, face the operation rate of over 90%, with an annual output reaching 10MT, 15MT coal bracket overhaul cycle is over. However, there are mechanized mining face average operation rate of about 50%. Bracket overhaul cycle average production volume of about 4 ~ 5MT. But recently China has independently developed ZFS6800/18/35 annual coal caving support has reached 8MT. (2) control systems (3) aspects of hydraulic components According to Sony to understand hydraulic tools, development speed of China's hydraulic components lags far behind the need for the development of hydraulic support. Reliability of hydraulic support depends on the reliability of hydraulic components, hydraulic support successful application in coal production, the technical performance of key hydraulic components are doing to meet the requirements. At present, many foreign countries with large flow valve, check valve, globe valve, setting load holding valves and liquid column rapid return valve, the structure of hydraulic components, geometry, material selection, heat treatment and surface treatment and other methods aspects of in-depth research and development, the development of a number of good sealing performance, high sensitivity, large fluid intake and exhaust capacity, strong impact load all types of hydraulic components, hydraulic support to adapt the work performance requirements. In China, the development of such hydraulic components lags behind and is still in use on a 1980s product, there is no universal hydraulic components, serialization, standardization. |